PRODUCTS
Molded Foam Packaging
Custom-engineered, form-fitting protection for parts that demand precision, consistency, and durability throughout the supply chain.
Custom-Engineered Protection for Complex Components
Molded foam packaging provides reliable, form-fitting protection for parts that require precision, consistency, and durability throughout the supply chain. Designed to cradle components securely, molded foam solutions help minimize movement, absorb shock, and reduce damage during handling, storage, and transportation.
At Lamar Packaging Systems, we design and manufacture custom molded foam packaging using a range of materials and processes to meet your specific application needs — from lightweight cushioning and rigid structural support to fully returnable packaging solutions.
Why Choose Molded Foam Packaging?
- Custom-Molded Fit — engineered to match part geometry and orientation.
- Impact & Vibration Protection — helps prevent damage during transit and handling.
- Consistent Part Positioning — supports automation and repeatable packing processes.
- Lightweight & Cost-Effective — reduces shipping costs and material waste.
- Reusable Options Available — supports returnable and sustainable packaging programs.
Material & Solution Options
Lamar offers molded foam solutions using multiple materials to meet performance, durability, and budget requirements, including:
EPP
Expanded Polypropylene — durable, reusable, high-value protection.
EPS
Expanded Polystyrene — lightweight, cost-effective cushioning.
Foam-in-Place (FIP)
On-demand foam formed directly around the product.
Custom Inserts
Trays, end caps, liners, and totes built to spec.
Each solution is selected and designed based on part sensitivity, handling method, and supply chain demands.
Designed for Your Operation
From initial concept through production, Lamar Packaging Systems works closely with your team to develop molded foam packaging solutions that improve protection, streamline workflows, and support long-term operational efficiency.
Explore Molded Foam Options
EPS Molded Foam
Lightweight, cost-effective cushioning for high-volume shipments.
Foam-in-Place (FIP)
On-demand cushioning that molds to fragile or irregular parts.
EPP Molded Foam
Durable, reusable protection for Class-A and high-value components.
Request a Custom Molded Foam Solution
Contact Lamar Packaging Systems to discuss your project and learn how our custom foam solutions can protect your parts and optimize your supply chain.